Safety & Warnings
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a keyword to alert you to potential hazards in operating and owning power tool. Follow all safety messages to avoid or reduce the risk of serious injury and death.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.- WARNING: Indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury.
- CAUTION: Indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury.
- Caution: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, will result in death.
Safety Rules
Danger:
Always pay attention to the Jockey. If the Jockey abnormally warps, stop working immediately.
Caution:
Apply blocks to the wheels of the vehicle when on an inclination.
Warning:
The Motorized Jockey can adjust its height for easy mounting, but don’t lift for moving.
Do not push or pull a vehicle on a gradient over 5°.
When you push or pull a vehicle on a gradient, make sure the jockey is in a lower position.
DANGER: Please observe your surroundings when you are working with your jockey.
DANGER: Do not exceed rated capacity.
WARNING: Disassemble the jockey and vehicle when not in use.
WARNING: Disconnect the jockey leads and battery when not in use.
WARNING: Battery leads are replaceable but new leads must be less than 3m in length and over 6mm in section.
WARNING: Stop working when the jockey is on a slippery surface.
CAUTION: Don't use the jockey for long distance moves.
CAUTION: Don't submerge jockey and/or leave it on.
Overview
1. Motor & Gear system: DC motor provides power to the gear mechanism and reduction gears convert motor power into moving force.
2. Control box: Include the electric components and protect the motor from overheat damage.
3. Clamp: It is the same as a normal jockey wheel clamp to fix jockey to a vehicle chassis.
4. Lift Handle: Adjust the height of the jockey.
5. Locking & Cover: The locking pin and cover prevent your jockey from theft.
6. Control Handle: It allows operator turning the handle to move from right or left.
Explosive Drawing
|
Ref. NO. |
Description |
Qty |
|
1 |
Flat Washer Ø10 |
1 |
|
2 |
Handle Grip |
1 |
|
3 |
Lift Handle |
1 |
|
4 |
Latch Bottom Plate |
1 |
|
5 |
Thrust Ball Bearing |
1 |
|
6 |
Screw Washer |
1 |
|
7 |
Lift Screw |
1 |
|
8 |
Control Box Lid |
1 |
|
9 |
Positioning Steel |
1 |
|
10 |
Power Cord Socket |
1 |
|
11 |
Rubber Cap A |
1 |
|
12 |
Power Cord |
1 |
|
13 |
Flat Washer Ø6 |
2 |
|
14 |
Screw M6x8 |
2 |
|
15 |
Flange Nut M5 |
2 |
|
16 |
Overload Protector |
1 |
|
17 |
Relay |
2 |
|
18 |
Flat Washer Ø8 |
3 |
|
19 |
Lock Washer Ø8 |
3 |
|
20 |
Hex Bolt M8x20 |
3 |
|
21 |
Circlip for Hole |
2 |
|
22 |
Nylon Washer |
2 |
|
23 |
Left End Cap |
1 |
|
24 |
Deep Groove Ball Bearing 608 |
1 |
|
25 |
Set Tooth Circle |
1 |
|
26 |
Planetary Gear |
1 |
|
27 |
Move Tooth Circle |
1 |
|
28 |
Wheel |
1 |
|
29 |
Solar Wheel Axle |
1 |
|
30 |
Deep Groove Ball Bearing 6000 |
1 |
|
31 |
Planetary Gear Cap RH |
1 |
|
32 |
Steel Wire Snap Ring of Shaft |
2 |
|
33 |
Reduction Gear B |
1 |
|
34 |
Inner Hex Screw M6x20 |
4 |
|
35 |
Reduction Gear A |
1 |
|
36 |
Wheel Stand |
1 |
|
37 |
Drive Motor |
1 |
|
38 |
Screw M5x108 |
2 |
|
39 |
Lock Washer Ø5 |
2 |
|
40 |
Flat Washer Ø5 |
2 |
|
41 |
Rubber Cap B |
1 |
|
42 |
Screw M3x8 |
2 |
|
43 |
Aviation Socket Wire |
1 |
|
44 |
Wire 1 |
1 |
|
45 |
Wire 2 |
1 |
|
46 |
Wire 3 |
1 |
|
47 |
Power Switch |
1 |
|
48 |
Under Handle |
1 |
|
49 |
Upper Handle |
1 |
|
50 |
Screw M3x12 |
3 |
|
51 |
Control Handle RH |
1 |
|
52 |
Control Switch |
1 |
|
53 |
Control Handle LH |
1 |
|
54 |
Aviation Plug Wire |
1 |
|
55 |
Lock Bolt M14x1.5 |
1 |
|
56 |
Inner Tube |
1 |
|
57 |
Lock
|
1 |
|
58 |
Press plate Latch Bolt |
1 |
|
59 |
Latch Press Plate |
1 |
|
60 |
Outer Tube |
1 |
|
61 |
Round Pin 5x30 |
1 |
|
62 |
Nylon Lock Nut M10 |
1 |
|
63 |
Lock Bolt M8 |
1 |
|
64 |
Flat Washer Ø3 |
3 |
|
65 |
Plastic Cap |
1 |
Installation
Step1: Connect upper handle and under handle using lock bolt M8.
Step2: Attach the handle assembly to the mainframe using lock bolt M14.
Step3: Insert the latch pressure plate into the latch fixed plate, then attach the latch fixed plate to the towing bracket of car using hex bolt M12x120, flat washer Ø12 and nylon lock nut M12.
Step4: Compress the latch pressure plate using lock pin and lock.
Step5: Insert one head of power cord into the socket of jack; connect the other head of power cord to the battery. Note the battery is negative.
Step6: Button the red power switch processing circuit and be aware of the tyre route.
Operation
General tips for safe operation
1. Jockey is rated at a 2270kg pulling weight and 272kg jockey wheel load. Overloads can damage the Jockey, motor, tyre, etc.
2. Check if the handle positioning key is totally screwed into jockey before you start operating.
3. Check if battery leads are correctly connected to battery terminals.
4. Don't use leads that are being shattered, squashed or damaged.
5. Avoid using the machine during a rainy day or under the condition of open-air.
Operation guide
1. Take time to access your situation and plan your movement.
2. Clamp your jockey with vehicle chassis. Locking pin and cover is recommended for every single-time usage.
3. Fix the handle and connect handle leads to a control box and connect the battery leads to a battery terminal.
4. The button 
means forward and 
means backward.
Maintenance
All moving parts within the jockey have been lubricated using high-temperature lithium grease at the factory.
No internal lubrication is required.
If the jockey is being used in high moisture circumstance for a long time and internal lubrication is necessary, please find a professional technician for maintenance.
Specification
- Recommend power: DC 12V, 24Ah lead-acid battery or jumpstart.
- Motor: 12V/350W
- Speed: 6-7m/min
- Gear ratio: 326:1
- Brake: Automatic
- Move on inclination: Less than 5 degree
- Max vehicle load: 2270kg
- Max jockey wheel load: 272kg
Troubleshooting
| Problem | Cause | Solution |
| Motor does not turn on |
|
|
|
Electric contactor fault Motor speed low |
|
|
|
Electric contactor fault Slippery on tire |
|
|
| Electric contactor fault noise |
|
|